Cranes and Transport
References
Customer: Českomoravský cement (Heidelberg), Mokrá
Realization: 01/2020 - 02/2020
Place: Mokrá cement plant, Czech Republic
Order: Replacement of the support shell and supporting ring including replacement of the tread on the axial pulley and installation of a new housing of the ring gear
Characteristics of the order: The order has involved the kiln survey, specification of the cutting point, the shell cut-off, disassembly of the old support part including the supporting ring, disassembly of the axial pulley, renovation of the axial pulley. Re-installation of the axial pulley, fitting the supporting ring onto the kiln support part and their installation to the kiln, setting the kiln to its position and welding.
Our own mechanization was needed. Grove 6400 mobile crane demounted the existing support part with the supporting ring and parts of the shell with a weight of 92t and installed a new support part with a supporting ring with a weight of 110 t. A manipulator carried out a technical support, such as a transport of a part of the technology and tightening and centering devices to the assembly position. Aside from Grove 6400 mobile crane, a mobile crane of 40 t was in operation all the time helping to turn particular parts up, unloading trucks and mainly operating a manual basket for load binding and unbinding for a heavy uplift.
Parameters: The used mechanization – Grove 6400 mobile crane, 40 t mobile crane, a manipulator; weight of the installed new equipment 101 t
Customer: LB Cemix, Kotouč Štramberk production plant
Realization: 08/2018 - 04/2019
Place: Štramberk, Czech republic
Order: Installation of a double-shaft kiln line
Characteristics of the order: Installation of a double-shaft kiln line for lump lime burning and other accessories, the manufacture and installation of machinery for the kiln and a milled coal storage silo.
Parameters: Weight of the installed equipment 600 tons
Customer: CEMEX Czech republic s.r.o.
Realization: 02/2019
Place: Prachovice, Czech republic
Order: Installation of two pieces of a kiln shell with an inner diameter of 5.6 m
Characteristics of the order: Replacement of 2 parts of a shell of the largest kiln in the Czech Republic (inner Ø 5.6m) including a supporting ring of 80 t. The amount of installed tons – 176.
For a replacement of the shell of 41 t, GMK5220 crane owned by MZP was used. The total replacement for 14 days
Customer: Cement Hranice, a.s.
Realization: 01/2019
Place: Hranice, Czech Republic
Order: Transport of the kiln shell
Characteristics of the order: Transport of the excessive load – the kiln shell – to Hranice cement plant
Parameters: 4.5 m diameter, 32 t weight
Customer: Českomoravský cement, a.s.
Realization: 12/2018 - 01/2019
Place: Radotín, Czech Republic
Order: Installation of steel structures and replacement of a pulley
Characteristics of the order: Installation of steel structures using Grove GMK 5220 mobile crane and replacement of a pulley on a kiln using a special mobile crane Grove GMK 4100S
Parameters: GROVE GMK 5220 and GROVE GMK 4100S mobile cranes
Customer: Doosan GmbH
Realization: 08/2018 - 12/2018
Place: Kjopsvik, Norway
Order: Installation of steel structures and technological complexes
Characteristics of the order: Installation of steel structures and technological complexes using Grove GMK 5220 mobile crane and transport of material to the construction site from the material stockyard using MAN truck with a hydraulic arm. Both the vehicles traveled across the whole Europe to the port of Rotterdam and by a special ship as far as the place of their engagement and then back to the Czech Republic again.
Parameters: GROVE GMK 5220 mobile crane and MAN truck with a hydraulic arm
Customer: ANDRITZ Oy, Finland
Realization: 10/2018 - 11/2018
Place: Štětí, Czech Republic
Order: Replacement of three parts of a lime kiln shell and an entire drive of the kiln
Characteristics of the order: The main part of the project was a replacement of 3 parts of a lime kiln shell and an entire drive of the kiln, which was the biggest challenge of the whole project because an extremely short time period was left for this scope of works. All deadlines were met. In spite of the fact that the works were performed under significant time pressure no occupational accident occurred and commencement of the line operation after the shut-down was started according to the planned time schedule.
Some of the works were performed in concurrence of building works, which increased demandingness and emphasized the continuous coordination of the entire project. The replacement of the kiln shell parts was so difficult also for the fact that the inlet (c. 8 tons) and discharge (65 tons) parts of the kiln are placed inside buildings and this demanded accurate calculations of crane uplifts.
Parameters: 583 tons of demounted and newly installed technology of a kiln line for lime burning; used mobile cranes – 750 t, 220 t, 100 t
Customer: Strabag, a.s.
Realization: 04/2018
Place: Brno, Czech Republic
Order: Disassembly of reinforced concrete highway beams
Characteristics of the order: Disassembly of reinforced concrete beams of a bridge structure using GROVE GMK 6400 and GROVE GMK 4100S mobile cranes; transport of the beams to a stockyard carried out by our heavy low-bed trailer with a load-carrying capacity as high as 60 tons.
Parameters: Carrying capacity – 17 t, radius – 35 m and 15 m
Customer: CEMEX Czech Republic, s.r.o.
Realization: 01/2018 - 04/2018
Place: Prachovice, Czech Republic
Order: Replacement of a cement ball mill with a weight of 500 tons
Characteristics of the order: A disassembly of a cement ball mill with a weight of 500 tons. A manufacture of a cement mill with a weight of 450 tons. An installation of a ball mill with a weight of 450 tons, including an assembly of a modern ring gear.
Parameters: Lifting of technological structures of the cement mill with a weight of 45 tons using GROVE GMK 4100S mobile crane
Customer: Lafarge Cement a.s.
Realization: 01/2018 - 03/2018
Place: Čížkovice, Czech Republic
Order: 281 tons of demounted and newly assembled technology
Characteristics of the order: Reconstruction of the dedusting system of a kiln line and mill facility in Lafarge – Čížkovice cement plant.
Lifting was carried out using our Grove 6400 crane with a lifting capacity of 400 tons.
Customer: Českomoravský cement, a.s.
Realization: 01/2018 - 02/2018
Place: Mokrá, Czech Republic
Order: Replacement of a 12 m long rotary kiln
Parameters: Lifting of a shell and technological complexes of the kiln with a weight of 84 tons, GROVE GMK 6400 mobile crane
Customer: Mondi SCP, a.s. Ružomberok
Realization: 07/2017 - 09/2017
Place: Ružomberok paper-mill, Slovak Republic
Order: Replacement of a debarking drum
Characteristics of the order: Operation of heavy mobile cranes (220 t)
Parameters: Grove GMK 5220
Customer: ALIACEM a.s.
Realization: 09/2016 - 03/2017
Place: Mannerzdorf cement plant, Austria
Order: Complete reconstruction of the cement plant exchanger
Characteristics of the order: Operation of heavy mobile cranes (400 t)
Parameters: GROVE GMK 6400, parts of an exchanger 23 t, 36 m radius, 96 m height
Customer: GIGA montáže, s.r.o.
Realization: 02/2017
Place: NYPRO Přerov, Czech Republic
Order: Installation of an overhead crane
Characteristics of the order: Operation of heavy mobile cranes (100 t)
Parameters: GROVE GMK 4100 S, parts of an overhead crane 18 t, 13 m radius, 12 m height, a confined space
Customer: Českomoravský cement, a.s.
Realization: 01/2017 - 01/2017
Place: Radotín cement plant, Czech Republic
Order: Replacement of a kiln part
Characteristics of the order: Operation of heavy mobile cranes (100 t)
Parameters: GROVE GMK 4100, parts of a kiln 13 t, 8 m radius, 12 m height, a confined space
Customer: HOLCIM, a.s., Rohožník cement plant, Slovak Republic
Realization: 04/2016
Place: MZP Přerov facility
Order: Loading of a rotary kiln shell
Characteristics of the order: Operation of heavy mobile cranes (55 t)
Parameters: TEREX AC 55 in the front, a rotary kiln shell 58 t, 12 m radius, 8 m height, coordination of three cranes
Customer: Montáže Milis
Realization: 10/2015
Place: ČEZ Prosenice
Order: Installation of a transformer
Characteristics of the order: Operation of heavy mobile cranes (220 t)
Parameters: GROVE GMK 5220, a transformer 42 t, 12 m radius, 16 m height
Customer: Carriere Lotode
Realization: 09/2014 - 05/2015
Place: Grand Champ, France
Order: Quarry hoppers installation with crane Liebherr LTM 1040 a LTM 1025
Customer: OHL ŽS Brno
Realization: 04/2015
Place: Přerov heating plant
Order: Installation of a driving shield
Characteristics of the order: Operation of heavy mobile cranes (220 t)
Parameters: GROVE GMK 5220, a driving shield 45 t, 10 m radius, 6 m height, mounting of the driving shield
Customer: Firesta a.s.
Realization: 04/2015
Place: Tennis footbridge - Přerov, Czech Republic
Order: Installation of footbridge by Tennis over the Bečva River, cranes Liebherr LTM 1300 and Grove GMK 5220
Customer: Metso Minerals
Realization: 09/2014 - 03/2015
Place: Steinskogen, Norway
Order: Quarry crushing and screening plant installation with Terex AC 55L crane
Customer: Mostostal Zabrze S.A.
Realization: 2015
Place: Třinecké Železárny a.s., Czech Republic
Order: Dedusting silo disassembly with Liebherr LTM 1300 crane
Customer: Montáže Trenčín a.s.
Realization: 06/2014 - 12/2014
Place: Senica, Slovakia
Order: Silo for sand processing plant installation with cranes Grove GMK 5220 an Terex AC 55L
Customer: PSG International
Realization: 05/2014 - 11/2014
Place: Heating station C Energy Bohemia - Planá nad Lužnicí, Czech Republic
Order: Heat station chimney installation with crane Demag TC 1200; Furnace disassembly and installation with crane Liebherr LTM 1300; Installation of filter with crane Grove GMK 5220
Customer: Kotlárny Vlček a.s.
Realization: 09/2014
Place: Deza Valašské Meziříčí, Czech Republic
Order: Furnace transport and installation with crane Liebherr LTM 1160
Customer: Montáže Trenčín a.s.
Realization: 08/2014
Place: Sugar plant Agrana SK - Sereď, Slovakia
Order: Press installation with crane Grove GMK 5220
Customer: Mondi SCP, a.s. Ružomberok
Realization: 03/2014
Place: Ružomberok paper-mill, Slovak Republic
Order: Installation of a rotary kiln
Characteristics of the order: Operation of heavy mobile cranes (220 t)
Parameters: GROVE GMK 5220, parts of a rotary kiln 65 t, 16 m radius, 16 m height, coordination of two cranes
Customer: Mondi SCP a.s., Ružomberok
Realization: 2014
Place: Ružomberok, Slovak Republic
Order: Installation of a lime rotary kiln
Customer: Precheza a.s.
Realization: 2013
Place: Přerov, Czech Republic
Order: Transportation of an absorption tower
Customer: Precheza a.s.
Realization: 2012
Place: Přerov, Czech Republic
Order: Installation of a chimney
Customer: MILO Olomouc
Realization: 2010
Place: Olomouc, Czech Republic
Order: Installation of a kiln of 160 t weight
Customer: Hyundai
Realization: 2007
Place: Nošovice, Czech Republic
Order: Erection of a forging shop building
Customer: Mondi SCP a.s., Ružomberok
Realization: 2006
Place: Ružomberok, Slovak Republic
Order: Loading a dryer for Mondi Ružomberok
Customer: Sugar plant
Realization: 2005
Place: Němčice na Hané, Czech Republic
Order: Disassembly of a lime plant
Realization: 2004
Place: Trenčianská Teplá, Slovak Republic
Order: Installation of a sugar plant evaporator
Customer: Východoslovenské stavebné hmoty, a. s.
Realization: 2004
Place: Turňa nad Bodvou, Slovak Republic
Order: Installation of clinker silos in the Turňa nad Bodvou cement plant
Customer: SAZKA, a.s.
Realization: 2003
Place: Prague, Czech Republic
Order: Assembling works for the Sazka Arena erection
Customer: Railway Infrastructure Administration
Realization: 2003
Place: Česká Třebová, Czech Republic
Order: Erection of a railway bridge
Customer: Comsat, global telecommunications company
Realization: 1992
Place: Sedlec - Prčice, Czech Republic
Order: Installation of satellite antennas for a satellite communications centre
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Contacts
Montáže Přerov a. s.
9. května 3303/119
750 02 Přerov
Cranes and Transport:
David Jedelský
+420 724 080 666
jeraby[at]montaze.cz